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Sigma Kneader Video

Wire Drawing Lubricant Sigma Kneader

300L electric heating kneading mixer for mixing Plastic sheet

Product Description

The Sigma kneader mixer is consist of mixing chamber, frame support, hydraulic system, electric control system, discharge system and two Z shape blade in the chamber drove by the motor, and the two blade rotating with different speed, but can be controlled by the inverter. The Sigma blade mixer caused by a pair of mutually cooperating and rotating Z blades to produce a strong shearing action so that the semi-dry state or the rubbery viscous plastic material enables the material to react quickly to obtain a uniform mixing.

Sigma kneader is fed with horizontal dual-regulation parallelism, agitating shaft system Σ-type, dual-blade horizontal configuration, opposite rotation and different speeds. When working, the motor is driven by the reducer to the active propeller, and the driven propeller is driven by the counter gear. The spiral blade of the stirring propeller carries the material both axially and radially; it is both squeezing and The separation movement can make the materials fully knead, frustrate, blend, mix and shear, and accelerate the physical and chemical reaction of the materials.

Main features and advantages

1.Structure: Including kneading/mixing system, machine base, hydraulic system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)
2.Discharging: Tilting discharging Screw extruding discharging Ball valve/bottom plate (manual, electrical, pneumatic)
3.Heating: Electric heating, hot water heating, hot oil heating and steam heating.
4.Cooling: Z blades water cooling, mixing chamber with jacket for cooling purpose.
5.Vacuum system: Water-ring vacuum pump and buffer tank.

This sigma kneader is widely used in various industries for mixing, kneading, and grinding operations, making it a must-have for applications such as adhesives, pharmaceutical products, polyester compounds, food products, soap, detergent, chemicals, dyes, pigments, putty, fiberglass, and confectionery items, among others.

Design and Construction of Sigma Mixer Machine

The sigma mixer machine consists of a double U-shaped bowl welded together, with two Z-type sigma blades that rotate in opposite directions to each other. The machine is designed to achieve utmost kneading and mixing efficiency, with the clearance between the walls and the containers kept as minimal as possible. The mixer trough and blades are made of mild steel or stainless steel depending on individual requirements. The Z blade mixer is equipped with safety guards and grills, scoring high marks in terms of safety.

Working Principle of Sigma Mixer Machine

The sigma mixer machine achieves thorough mixing through the tangential action of two Z-shaped kneading blades that rotate in opposite directions to transfer material from one blade to another, resulting in homogeneous mixing operations. This working principle allows the machine to perform uniform kneading with shear force, ensuring consistent and thorough blending of materials.

Advantages and Applications of Sigma Mixer Machine

The sigma mixer machine offers several advantages, including:

1. Versatility: The Sigma mixer machine is widely used in a variety of industries, including chemical, pharmaceutical, food, and cosmetics, for applications such as mixing, kneading, and grinding.
2. High Mixing Efficiency: The machine achieves high mixing efficiency, with the ability to thoroughly blend and knead materials to achieve consistent and uniform results.
3. Safety Features: The Sigma mixer machine is equipped with safety guards and grills, ensuring safe and reliable operation in various industrial settings.
4. Homogeneous Kneading: The machine is designed to perform homogeneous kneading operations for heavier viscosity materials, ensuring uniform mixing and blending of various products.
we are also manufacturig of plough shear mixer for mxing and kneading