sigma mixer/Z blades mixer/kneading machine/sigma kneader with double Z/Sigma Blades, is to be used for mixing and kneading of low-to high-viscosity products in many industries such as CMC/Cellulose, plasticize/silly putty, Batteries, BMC/ DMC, Chewing gum, candy/sugar paste,Hot melt adhesive, silicon compound, Electrode paste, carbon, pencil leads, soap, pigments, inks, plastic ect.
Including kneading/mixing system, machine base, hydraulic system, discharge system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)
It consists of two mixing blades, which shapes resemble the Greek letter sigma (∑), which are fitted horizontally in each trough of the bowl. The clearance between the blades and the vessel walls is low ( ~ 2 mm) The low clearances produce high shear.
The powders (40 to 65 percent of the mixer's total volumetric capacity) are introduced from the top of the trough. The entire process is carried out in a closed enclosure because the dust can be released. The blades move at a different speeds using the drive system. which includes a motor, gear reducer, couplings, gears, bearings, and seals. The material moves up and down and shear occurs between the blades and the wall of the trough. The equipment is also attached to the perforated blades to break lumps and aggregates. The discharge of the material is either by tilting the mixing vessel, through the bottom discharge valve, or a discharge screw. The homogeneous mixture is obtained in 10 to 30 minutes. Mixing homogeneity up to 99%.
The sigma blade mixer is a commonly used mixer for high viscosity materials.
Sigma blade mixers are used for the wet granulation process in the manufacture of tablets, pill masses, and ointments.
It is primarily used for solid-liquid mixing and also for solid-solid mixing.
Start the motor,add the material,after adding material,clean the foreign matter on the cylinder port.It takes Hydraulic Dumping up cylinder Discharge the material,it is rapid and clean to discharge.
Lubricition System:
Test run and Preparation of before operation:
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ABFSM-4000/ 4000 L SIGMA MIXER | |
Total capacity | 4000 Liters, working capacity 2400 Liters |
Material | Contacting part made by SS316L, Other part carbon steel |
Steel thickness | Cylinder 14mm, SS316L |
Side plate | Carbon steel Q235 30mm,clad plate 6mm SS316L |
Jacket | Carbon steel Q235 12mm, jackets at 4 sides. |
Lid | SS316L, 8mm, curved plate, with silicon rubber sealing strip Opening as per customer's requirement |
Sigma blades | Z shape, casting iron integral casting, surface covered with 6mm SS316L. |
Quick blade motor | 4-45kw, horizontal type, 380V/60Hz/3pahse(explosive proof type) |
Reducer | ZLY-250 Helical gear reducer (Guomao brand) |
Speed | 37 rpm |
Slow blade motor | 4- 45 kw, horizontal type, 380V/60Hz/3pahse(explosive proof type) |
Reducer | ZLY-250 Helical gear reducer (Guomao brand) |
Speed | 21 rpm |
Heating | By hot oil circulation in jacket |
Cooling | By cooling water circulation in jacket |
Vacuum degree | (-)0.09mpa |
Temperature | max 200C |
Discharging method | By bottom valve, 2*DN300 |
Lid Opening | lid fixed on mixer by bolts |
Lid design | As per customer's requirement, with 2 liquid sprayer pipes |
Gap with cylinder | 4±1mm |
Bearing | double row self-aligning ball bearing, SKF brand |
Center distance | 800mm |
Bottom base | National standard H steel 180# |
Surface treatment | Stainless steel part polish, other part painted |
Electric control panel | as per requirement. |
Drive way | Motor and reducer Triangle belt soft connection |
Drive type | Reducer and gear by coupling, coupling and z blades by gear |
Sealing | Packing seal, good sealing effect. |
Vacuum | With water-ring vacuum pump 15kw, and carbon steel buffer tank 800L, with vacuum gauge, and connecting pipe. |
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