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Cellulose Mixer 4000L with Double Motors

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Cellulose Mixer 4000L with Double Motors

 
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Construction of Sigma Blade Mixer

sigma mixer/Z blades mixer/kneading machine/sigma kneader with double Z/Sigma Blades, is to be used for mixing and kneading of low-to high-viscosity products in many industries such as CMC/Cellulose, plasticize/silly putty, Batteries, BMC/ DMC, Chewing gum, candy/sugar paste,Hot melt adhesive, silicon compound, Electrode paste, carbon, pencil leads, soap, pigments, inks, plastic ect.

Machine structure:

Including kneading/mixing system, machine base, hydraulic system, discharge system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)

It consists of two mixing blades, which shapes resemble the Greek letter sigma (∑), which are fitted horizontally in each trough of the bowl. The clearance between the blades and the vessel walls is low ( ~ 2 mm) The low clearances produce high shear.


Working of Sigma Blade Mixer

The powders (40 to 65 percent of the mixer's total volumetric capacity) are introduced from the top of the trough. The entire process is carried out in a closed enclosure because the dust can be released. The blades move at a different speeds using the drive system. which includes a motor, gear reducer, couplings, gears, bearings, and seals. The material moves up and down and shear occurs between the blades and the wall of the trough. The equipment is also attached to the perforated blades to break lumps and aggregates. The discharge of the material is either by tilting the mixing vessel, through the bottom discharge valve, or a discharge screw. The homogeneous mixture is obtained in 10 to 30 minutes. Mixing homogeneity up to 99%.

Applications of Sigma Blade Mixer

 
sigma blade mixer
 

The sigma blade mixer is a commonly used mixer for high viscosity materials.

Sigma blade mixers are used for the wet granulation process in the manufacture of tablets, pill masses, and ointments.

It is primarily used for solid-liquid mixing and also for solid-solid mixing.

Main Application:

  • 1.Kneading Mixer can be widly used in Asafoetida Lump, Compounded Asafoetida, Sigma Mixer Chemical, Plastic, Rubber, Printing-ink, Carbon, Medicine, Food Industry.
  • 2.The part which contact material is made by Stainless Steel or Cast Steel,can insure the Purity and Quality of the product.It takes “Z” shapes double blades,can insure the material rapidly react,evenly mix.
  • 3.Kneading Mixer mainly including Three Kind:Ordinary Type,Pressure Type,Vacuum Type.
  • 4.Heating eay is generally Electric Heating and Steam Heating.
  • 5.Discharing ways is :Hydraulic dumping up cylinder Type;Ball valve Discharge Type;Screw extrusion Type.

Structure Feature and Working Principle:

Start the motor,add the material,after adding material,clean the foreign matter on the cylinder port.It takes Hydraulic Dumping up cylinder Discharge the material,it is rapid and clean to discharge.

Lubricition System:

  • 1:Gear Reducer:According to the lubricating oil according to practical application.
  • 2:Like Bearing,Overturn turbin box,operate about 500 hours add lubricating oil.
  • 3:Other parts according to practical situation.
  • Test run and Preparation of before operation:

    • 1:After the Installation,firstly proceed Cleaning, Decontaminate and add antirust grease.Check every lubricating part then add lubricating oil.
    • 2:Before operating,check the Up-tight Degree of triangle belt.
    • 3:Check the fastening piece if loose’Circuit and electrical equipment if safe.
    • 4:Before test run should insure the Kneading room is clean.Keep machine Idling about 10-15 minutes.After insuring machine is in normal operation then put the material into production.

Sigma Mixer Vacuum Kneader Used For Rubber, Hot Melt Adhesive, stainless steel 200l sigma blade mixer for silicone sealant, 500L dual Z-blade Sigma kneader, silicone sealant Sigma-blade Mixer machine 1000L Vacuum kneader equipment for silicone sealant, Vacuum silicon sealant sigma kneader / Z blade mixer, play dough sigma kneader, Z-blade Kneading machine, Silicone sealant, Sigma Blade type Sigma Mixer/Sigma Kneader for Hotmelt , High Quality Double Z Blade Sigma kneader, Silicone sealant Sigma, Hot sale Stainless-steel Kneader for Silicone Sealant with hydraulic lid, color masterbatch kneader

4000L Cellulose Mixer Parameters

 
ABFSM-4000/ 4000 L SIGMA MIXER
Total capacity 4000 Liters, working capacity 2400 Liters
Material Contacting part made by SS316L, Other part carbon steel
Steel thickness Cylinder 14mm, SS316L
Side plate Carbon steel Q235 30mm,clad plate 6mm SS316L
Jacket Carbon steel Q235 12mm, jackets at 4 sides.
Lid SS316L, 8mm, curved plate, with silicon rubber sealing strip
Opening as per customer's requirement
Sigma blades Z shape, casting iron integral casting, surface covered with 6mm SS316L.
Quick blade motor 4-45kw, horizontal type, 380V/60Hz/3pahse(explosive proof type)
Reducer ZLY-250 Helical gear reducer (Guomao brand)
Speed 37 rpm
Slow blade motor 4- 45 kw, horizontal type, 380V/60Hz/3pahse(explosive proof type)
Reducer ZLY-250 Helical gear reducer (Guomao brand)
Speed 21 rpm
Heating By hot oil circulation in jacket
Cooling By cooling water circulation in jacket
Vacuum degree (-)0.09mpa
Temperature max 200C
Discharging method By bottom valve, 2*DN300
Lid Opening lid fixed on mixer by bolts
Lid design As per customer's requirement, with 2 liquid sprayer pipes
Gap with cylinder 4±1mm
Bearing double row self-aligning ball bearing, SKF brand
Center distance 800mm
Bottom base National standard H steel 180#
Surface treatment Stainless steel part polish, other part painted
Electric control panel as per requirement.
Drive way Motor and reducer Triangle belt soft connection
Drive type Reducer and gear by coupling, coupling and z blades by gear
Sealing Packing seal, good sealing effect.
Vacuum With water-ring vacuum pump 15kw, and carbon steel buffer tank 800L, with vacuum gauge, and connecting pipe.

Carboxymethyl Cellulose CMC Sigma Mixer

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